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Tim's Mk1 Race Car build thread
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Topic: Tim's Mk1 Race Car build thread (Read 3895 times)
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Tim's Mk1 Race Car build thread
«
on:
June 08, 2013, 11:07:11 pm »
So I thought it about time I start a thread on my new race/track car....plan is to enter it in Class A of the VAG Trophy Championship next season...but still got a load of work to do before then! I'm hoping to have it up and running by end of August fingers crossed....hope you are reading this Mr Moyle
So a bit of history about the car....
I bought the car as a bare rolling shell in 1996, with no interior, glass or engine. The shell is a genuine Campaign edition EW chassis and it's been dry stored in the Forest of Dean since I got it. I had always wanted to turn it in to a track/race car but have just never got round to it......until about three years ago when I decided if I don't make a start on it I never will!
I had already started hoarding bits to go on and in it over the years.....
Fibreglass bonnet, tailgate, wings, doors and Berg cup arch kit
Polycarbonate window set
Heated front windscreen
Carbonfibre interior trim panels
Stack ST8100 digital race dash
2.0l Audi ABK tall block
Forged Wiseco pistons
Forged H-beam con rods
Lightened, knifedged and balanced 2.0l forged crank
JMR baffled sump
Various 8v x-flow heads (including two OBD1 ABA heads imported from the US)
Two full sets of Supertech valves - one set 40/33 and second 42/35.....two heads will be built up eventually
Two sets of Supertech valve springs and titanium caps
A set of Supertech solid followers
Kent GS6 race cam
Modified Ashley race exhaust manifold (ex TonyB....cheers Tony
)
Jenvey ITBs
Emerald K3 ECU
02K gearbox, re-built by Hotgolf with 4.25:1 FD, 8v GTI 3rd/4th gears, 16v 5th gear and Quaife LSD (another thanks to TonyB for the diff
)
Custom one off 02K gearbox mount
JMR front and rear engine mounts
Gaz coilover suspension
Eibach ARBs
Full set of poly bushes
New wishbones - seam welded
Custom balljoint spacers and early Mk2 balljoints
HRP bias pedal box
Wilwood 4-pot Dynalite calipers
Seat Ibiza Cupra rear hubs, calipers and disc conversion
Modified front hubs to take 100mm CV driveshafts, rebuilt with new bearings and hubs
Genuine VAG rack with Quaife quickrack, Mk2 trackrods and rosejointed ends
Solid alloy steering mounts
OMP FIA 6-pt bolt in cage with additional bracing and door bars
Sparco fibreglass bucket seats
Sabelt 6-pt harnesses
Eventhough the shell has been dry stored for so long the dreaded tin worm had made an appearance on the floorpans, so new complete floorpans were sourced for both sides and fitted, this actually saved the job of removing the original seat runners which won't be needed due to using side mounted bucket seats
Work completed on shell so far
Front scuttle has been removed and smoothed
Rear arches have been tubbed
Brace has been fitted between the rack mounts
Sunroof mechanism has been removed
Front turrets have been seam welded
Underseal/sound deadening material has been removed from front inner wings, interior and under car
All unnecessary/unneeded brackets have been removed
All fibreglass panels fettled and trial fitted
Cage mounting points plated and strengthened
Seat rails added
Ballast mounting studs added between passenger seat rails (in case I need to carry any ballast due to power to weight regs for championship
)
Still got a lot to do.....car is being widetracked significantly to fill the Berg cup arches and need to sort some custom driveshafts or find some to suit....
I'll try and get some pics up of the car and engine bits when I get a chance to get them hosted so keep your eyes peeled on here......shell should be going for paint in a couple of weeks
Oh and if you were wondering why I started the thread in the JMR customer cars section.....Jason will be building the engine that will be going in the car using the bits I've supplied above. Pistons and block have already been decked to get the CR we will be targeting of 12.5ish:1 , the head will be a 8v x-flow head treated to some time on the grinding bench with Jason listening to Wham....
A custom JMR inlet will join the ITBs to the head, I dropped the laser cut flange profiles down to Jason a few weeks back! The target for the initial build using the 40/33 valve sizes is around the 200bhp mark with more to come with the upgrade 42/35 head
«
Last Edit: June 11, 2013, 09:38:50 pm by Tim Moll
»
Logged
dumma
Newbie
Posts: 45
smt ulc
Re: Tim's Mk1 Race Car build thread
«
Reply #1
on:
June 10, 2013, 09:48:31 pm »
Some lovely kit you've accumulated there sir!
I take it the ball joint spacers are for added caster?
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #2
on:
June 10, 2013, 10:45:19 pm »
Added castor and 30mm per side track increase
Logged
Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #3
on:
June 12, 2013, 05:06:13 pm »
Just got sent through these pics so thought I'd share them......the mounting plates and hinges have been sorted and fibreglass doors are now on
Logged
dumma
Newbie
Posts: 45
smt ulc
Re: Tim's Mk1 Race Car build thread
«
Reply #4
on:
June 16, 2013, 08:34:56 pm »
Oh
****
, even as it stands now it looks awesome!
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #5
on:
June 16, 2013, 10:25:02 pm »
Cheers mate, yeah it's getting there
Hoping to get down to the car one day this week and get some more pics taken...
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #6
on:
July 27, 2013, 09:44:35 pm »
Unfortunately things seem to have slowed down a little at the bodyshop so car is still not finished
The cage and seat rails are now in and hopefully the interior will be painted this weekend! Have had to add some additional bracing to the door bars added as I'm quite attached to my legs and I didn't feel the existing single door bar would offer enough protection with the fibreglass doors! Now got a X with strengthening gussets as well
Have done a little more prep work on the running gear....
Front hubs cleaned, painted and assembled.....
Some bits ready to go on my spare rear axle beam and some new electrical bits n bobs.....
Rear beam all seam welded and rear links cut, welded and fitted.....just need to get it stripped again, blasted and powder coated
I've also had some aluminium strengthening ribs bonded to my fibreglass bonnet as it was flexing too much for my liking...
I know people may think I'm going OTT on this but it's a lot nicer and easier to work on a nice clean car with everything like new
That's about it for now, I'll get more pics as soon as I make any further progress
Logged
GEL
Full Member
Posts: 104
Welcome to the JMR forum.
Location: Doha
Re: Tim's Mk1 Race Car build thread
«
Reply #7
on:
July 28, 2013, 07:12:53 pm »
Good work Tim ... looking forward to the shell pictures
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Mk1 Golf GTI 16v
Alpina B10 V8 Touring
Audi S4 Avant V6 quattro
Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #8
on:
August 29, 2013, 07:59:19 am »
I know I have been a bit quiet of late, but that doesn't mean things haven't been progressing
I have got the modified rear beam and link rods blasted and powder coated along with some required braketry......front wishbone rear mountings, rear anti roll bar clamps etc
In the meantime the guy doing the bodywork has also been making some progress with the shell.....all sound proofing and rubber stuff on interior and inner wings etc now removed, exterior of shell is in primer, roll cage extensions to front turrets have been fabricated and fitted, door bar modifications completed and.....
......exterior bolt on panels are all in top coat
Hoping to have the completed shell back in next few weeks so I can start to build it all up
«
Last Edit: August 29, 2013, 12:41:31 pm by Tim Moll
»
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #9
on:
September 04, 2013, 06:01:39 pm »
So I thought I'd post a bit more of an update.....things are moving along with the shell prep, all but the Berg arches and front spoiler are now sprayed
First off though the shell has been rolled on to it's side so that the underside could have all the sealant etc removed and prepped for spraying
Then it was sprayed 'wet on wet' after applying the primer....
Next up was the engine bay, interior and rollcage....
and then finally the main body and the wings were sprayed together.......
I'm now on holiday for 10days and have been told it'll be finished and back together ready for me to collect when I get back
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Smudge
Full Member
Posts: 229
Re: Tim's Mk1 Race Car build thread
«
Reply #10
on:
October 10, 2013, 08:46:19 pm »
excellent progress, keep the pictures coming please
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See my MK2 Golf 16v in the members section.
ces
Newbie
Posts: 43
Welcome to the JMR forum.
Location: france
Re: Tim's Mk1 Race Car build thread
«
Reply #11
on:
October 10, 2013, 10:37:28 pm »
+1
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Tim Moll
Sr. Member
Posts: 266
Welcome to the JMR forum.
Location: Ripley, Derbyshire
Re: Tim's Mk1 Race Car build thread
«
Reply #12
on:
October 11, 2013, 10:38:02 pm »
So unfortunately the car wasn't done as promised when I got back from my hols.......some progress had been made though....Berg arches and modified Mk1 Rocco Storm front valance had been sprayed!
As shell wasn't finished it gave me a chance to finish the rear beam off completely....I had problems attaching the Eibach rear ARB and Urethane bushes, eventhough I was using brand new clamps and brackets
So after a bit of head scratching I decided to 'rigidly' mount it using plastic centre ARB mounts and rosejointed droplinks
So eventually, a few weeks later than planned, I got the long awaited call to say the shell was done
Still a lot of work to do that's for sure, but at least I have it back now and will update with some more pics after the weekend
Logged
GEL
Full Member
Posts: 104
Welcome to the JMR forum.
Location: Doha
Re: Tim's Mk1 Race Car build thread
«
Reply #13
on:
October 13, 2013, 01:09:16 pm »
Stunning ...
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Mk1 Golf GTI 16v
Alpina B10 V8 Touring
Audi S4 Avant V6 quattro
Smudge
Full Member
Posts: 229
Re: Tim's Mk1 Race Car build thread
«
Reply #14
on:
October 14, 2013, 05:54:51 pm »
Great update looking brilliant.
Logged
See my MK2 Golf 16v in the members section.
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