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Author Topic: Trumpet selection & induction lengths for 8 & 16v big block engines.  (Read 1749 times)

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Offline JMR

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I was working through some options earlier to ensure a customer had the right trumpet length for his 16v Corrado and figured an article based on the popular variations for 8 & 16v carb & ITB conversions would be a help...and I found some common ground whilst armed with a tape measure!...read on.

To start with, some basics ...

8v...

Head port length...valve seat to manifold face...100mm
DCOE type inlet manifold...83mm
Misab plate (carb to manifold gasket/seal)...5mm
DCOE / DHLA sidedraught carb...118mm

For those without a calculator to hand the above adds up to 306mm. A good starting point for "total" induction length for open type engines...i.e carbs or T/B's rather than std type plenums is 320mm from the trumpet tip to the valve seat. Now it's not quite an exact measurement as the distance through the head port and the manifold will vary going through the turns & around both the long roof side & short floor side of the head...so I've come to the above figures by measuring the long & short turns and averaging them out, then comparing them with a measurement through the middle of the ports & manifold.

So based on the above, we need a trumpet for 8v engines of around 14mm to start with. Well it's quite handy then that the shortest current trumpet that Weber can supply is 16mm!

I've had good result's in the past with 40mm trumpets on 45 DCOE's, giving a total of 346mm on 1800 hillclimb engine's....making 172hp @ 7,200, and when changed to 60mm trumpets the owner reported back a noticable performance improvement on track as expected, though we did'nt get to re-check it on the dyno.

On my own hillclimb engine I've always used 60mm trumpets on my 48's, giving a total length of 366mm. The old longer for low end and shorter for top end doesn't always ring true as my engine, and others I've done since with similar lengths make peak power between 7,500 & 8000...so dont lack top end with longer intake lengths in 8v form. When I'm next on the dyno and time permits, I'll try a few different lengths and see how it rocks the power curve, but for now the above guide will get you in the ballpark.

And for the 16v brigade...

Head port, valve seat to manifold face...96mm
JMR DCOE inlet manifold...75mm
Misab plate/gasket...5mm
DCOE/DHLA carb...118mm

So we have a starting point not a million miles off the 8v in terms of the head port and overall length. I factored the head and carb length into the equation when I speced our manifold a couple of years ago, along with installation room & common available trumpets.

With the above, our starting point is 294mm, so to get to our 320mm overall length we need a 26mm trumpet. Weber have been good to us again with the availability of...a 26mm trumpet!

A popular trumpet that many used sidedraught's come with is 40mm, so giving us a total of 334mm. I've seen 175hp on this length on 1800 16v's with a fast road ported head & 276 cams. To get to the total length we've found to work on the 8v in high spec form we need a trumpet of around 72mm. Weber are good to us again with a 75mm trumpet, though the common size in the older steel trumpet is 60mm...giving 354mm total length.

And finally...for now...DTH ITB's.

Head...96mm
DTH Jenvey...112mm
Common trumpet...120mm

So a total starting point of 328mm. I've recently seen just shy of 250hp @8300  with 167ib/ft of torque from this length on a rally spec ABF, so it obviously works ok to a point, but maybe an improvement can be had with more length...time & the dyno will tell. Jenvey do a 150mm trumpet which would bring us up to 358mm total length. I would suggest at that length tho that DTH bodies wont enable sufficient under bonnet clearance, so DCOE style bodies on a more conventional manifold would allow for the extra length extended into the front panel.

Well that should get you all thinking, and give anyone new to carbs or T/B's some starting choice....dont be affraid to ask tho for specific applications...we're here to help.
« Last Edit: October 03, 2012, 10:18:27 am by JMR »

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Offline Stooza

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This is great info.. Make it a sticky!!! Cheers Jason
Mk2 2.0 16v GTi (built for track day fun)
Mk3 16v GTi (standard)
1970 1915cc type 1 beetle (rebuild on hold)

Offline JMR

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Yr welcome...  ;D It ain't going anywhere baby!...lol

Im looking forward to some experimenting on the dyno...we have a project or two to get ready for next year... ::)  so will be juggling trumpets then.  ;) 

Offline dumma

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Not sure if you've seen these;

http://www.emeraldm3d.com/emerald-adjustable-length-intake.html

Not sure if these will make life any easier with those tests on the dyno? Seem to remember claims of very small affects on flow during the tests, then selecting the appropreate 'normal' trumpet afterwards.

As a bonus, they don't look difficult to make either - I could get some nice, thin guage stainless tube from work if required. :)
« Last Edit: October 05, 2012, 05:08:58 pm by dumma »

Offline Tim Moll

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Not sure if you've seen these;

http://www.emeraldm3d.com/emerald-adjustable-length-intake.html

Not sure if these will make life any easier with those tests on the dyno? Seem to remember claims of very small affects on flow during the tests, then selecting the appropreate 'normal' trumpet afterwards.

As a bonus, they don't look difficult to make either - I could get some nice, thin guage stainless tube from work if required. :)

I sent Jason the same link 1/2 a yr or so ago....but he's getting old and been to bed a few times since :D

Offline Tonyb

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This is an interesting thread. I've acquired an engine from the 'dark side' that appears to have too many valves however as it's out of a single seater circuit racer it should be reasonably lively and it's dry sump (so might nick that for the 8v).

I'm not sure what I'm going to do with it yet but it probably not going to replace the 8v, as that goes well enough, might put in in the caddy van I have here for track days and keep it as a spare backup engine for the 8v while it is out of the car. The guy the engine is coming from tells me that while it had more power on paper than the 8v it replaced (230bhp) it was never quicker as it just didn't have enough low down power, and there is the interest for me.

I know a guy who runs a 16v Golf in the midlands championship and he went to an 8 injector set up to find a better power spread as he found the 16v wanting over the 8v he had before.

I'm just thinking that to get a decent power spread you need a longer induction system, that seems to be the norm. People seem to use direct to head set ups and I believe that suits high end power rather than low end power. On an engine that is well known for poor low end power it would seem to me that the induction length needs to be longer than would traditionally used. 

Obviously you need to fit things under bonnets for road cars so DTH systems help in this respect and practicality is more important for the road but for racing that sort of becomes secondary to performance.

On my engine I'm thinking to run a long primary length up to the throttles and then shorter trumpets and keep the overall length on the longer side. I'm also considering whether to use 8 injectors, 4 at the head and 4 up at the trumpets. Is there performance to be gained. I know the guy who uses 8 injectors said there was a useful gain in low end power.

I'm also thinking that the problem with the low end grunt must be to do with the exhaust valve being vertical so I'm thinking that may be there needs to be some clever chamber or port trick to get the exhaust gases out at low velocities or maybe bigger exhaust valves than you would normally go for, as opposed to just sticking in bigger inlets that you would normally go for.

I know the Spiess 8v head I had was fitted with 36mm exhaust valves and 41mm inlets (not the norm) and those engines were well known for being very torquey which is why Spiess ran then until 1991 in F3! I know they were air restricted but all of the other porting was what you would expect on a very well developed race head and they flow as well as anything else out there, I'm sure Jason will confirm that as he's had that one on the flow bench.

Anyway something there to discuss!

Offline JMR

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Keep forgetting this...

Id start with around the 360mm mark for induction. We did a 16v recently with that kind of length at it didn't lack top end...peak power was up over 8k...low end power and overall torque was poor tho...the full spec is currently unknown until i pull it apart so not really a fair showing.

Getting the stuff out is a lot easier than getting it in...an 8v has verand wetical valves too and we don't lack torque!

The best I've seen to date in terms of 16v torque is 167ibft. .with good low end grunt...so they don't need to lack low end.

Offline Smudge

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A very useful and interesting thread, when I made my 16v ITB setup I ran an inlet track length of around 355mm this was chosen after some research. I found these pictures interesting recently when carrying out more research on the subject.

 



I have recently manufactured my own plenum and went for a 360mm inlet track after discussing with Jason.
See my MK2 Golf 16v in the members section.


 

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